Cell Lab Three-in-One Battery Edge Trimming, Folding & Heating System [Precision Polymer Pouch Cell Processing]
Cell Lab Three-in-One Battery Edge Trimming, Folding & Heating System [Precision Polymer Pouch Cell Processing] Integrated edge trimming, folding and thermal forming in one automated workstation The Cell Lab™ Three-in-One Battery Edge Trimming, Folding & Heating System provides an all-in-one...
- £29,999.00
- £29,999.00
- Unit price
- per
Subtotal:
£29,999.00
Description
xCell Lab Three-in-One Battery Edge Trimming, Folding & Heating System [Precision Polymer Pouch Cell Processing]
Integrated edge trimming, folding and thermal forming in one automated workstation
The Cell Lab™ Three-in-One Battery Edge Trimming, Folding & Heating System provides an all-in-one solution for high-precision processing of polymer lithium pouch cells. Combining cutting, folding and heat-forming in a single automated flow, this unit ensures clean edge finish, consistent folds and uniform thermal sealing.
Batteries are automatically conveyed through three synchronised processing zones—edge trimming, folding & heating, and finished-cell discharge—enabling seamless integration into pilot or small-scale production lines. The robust structure, fine-tuned mechanics and programmable control deliver excellent repeatability, high throughput and contamination-free results for R&D and quality-critical cell manufacturing.
Key Features
• Three-in-One Integrated Operation
Performs trimming, edge folding and thermal sealing sequentially under automated control, reducing manual handling and improving production efficiency.
• Precision Cutting Mechanism
Utilises a high-precision circular blade (HRC ≥ 58°) with cutting accuracy of ±0.10 mm and knife parallelism ≤ 0.05 mm for clean, burr-free edges.
• Controlled Heating and Forming
Adjustable heating range from RT to 200 °C with copper die parallelism ≤ 0.1 mm ensures stable sealing and uniform folding quality.
• Flexible Battery Compatibility
Supports polymer lithium battery dimensions from L 15–300 mm, W 12–250 mm and T 3–12 mm, accommodating a broad range of R&D and prototype cell formats.
• Advanced Safety & Reliability
Features automatic interlocks, overload protection and precision alignment systems to guarantee operational stability and user safety.
Specifications:
| Model | CL0029 |
|---|---|
| Power Supply | AC220V, 50Hz, single-phase (customisable by region) |
| Rated Power | 1.8 KW |
| Air Supply Requirement | 0.68 MPa, 5 L/min |
| Cutting Method | High-precision circular blade |
| Supported Battery Size | L 15–300 mm / W 12–250 mm / T 3–12 mm |
| Folding Edge Thickness | 0.19–0.3 mm |
| Cutting Accuracy | ±0.10 mm |
| Knife Parallelism | ≤ 0.05 mm |
| Blade Hardness | HRC ≥ 58° |
| Blade Lifetime | Up to 1,000,000 cycles (with periodic sharpening) |
| Heating Range | RT to 200°C (adjustable) |
| Copper Die Parallelism | ≤ 0.1 mm |
| Overall Dimensions | 1530 × 900 × 1585 mm (L×W×H) |
| Machine Weight | 300 kg |
| Warranty | 1-year limited warranty with lifetime support |
Applications & Industries
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Polymer lithium-ion and solid-state battery pouch cell processing
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Pilot-scale R&D lines for battery trimming, folding and heat-sealing
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Custom battery prototyping and small-batch precision manufacturing
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Academic and industrial laboratories developing next-generation pouch cells
FAQ
Q1: What advantages does a three-in-one system offer over separate machines?
A1: It integrates trimming, folding and heating into a continuous automated cycle, improving alignment precision and reducing process time.
Q2: Can it handle varying pouch thicknesses?
A2: Yes. Adjustable tooling accommodates thicknesses from 3 mm to 12 mm with stable fold consistency.
Q3: How long does the blade last before replacement?
A3: Each blade endures up to 1 million cycles with routine sharpening.
Q4: Is heating temperature programmable?
A4: Yes — the PID-controlled heating range is adjustable between room temperature and 200 °C.
Q5: Can the system be integrated into a full production line?
A5: Absolutely. It supports automated conveying interfaces for continuous pouch cell processing and in-line QC systems.
Shipping & Return
xReturns Policy
You may return most new, unopened items within 30 days of delivery for a full refund. We'll also pay the return shipping costs if the return is a result of our error (you received an incorrect or defective item, etc.).
You should expect to receive your refund within four weeks of giving your package to the return shipper, however, in many cases you will receive a refund more quickly. This time period includes the transit time for us to receive your return from the shipper (5 to 10 business days), the time it takes us to process your return once we receive it (3 to 5 business days), and the time it takes your bank to process our refund request (5 to 10 business days).
If you need to return an item, simply login to your account, view the order using the "Complete Orders" link under the My Account menu and click the Return Item(s) button. We'll notify you via e-mail of your refund once we've received and processed the returned item.
Shipping
We can ship to virtually any address in the world. Note that there are restrictions on some products, and some products cannot be shipped to international destinations.
When you place an order, we will estimate shipping and delivery dates for you based on the availability of your items and the shipping options you choose. Depending on the shipping provider you choose, shipping date estimates may appear on the shipping quotes page.
Please also note that the shipping rates for many items we sell are weight-based. The weight of any such item can be found on its detail page. To reflect the policies of the shipping companies we use, all weights will be rounded up to the next full pound.
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