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Lightweight, durable, and cost-effective porous iron foam for catalysis, water splitting, and battery electrode development
The Cell Lab Porous Iron Foam is a versatile, high-porosity metallic substrate engineered for research in catalysis, electrochemistry, and hydrogen production. With its open-cell architecture, large surface area, and excellent mechanical strength, it enables efficient gas diffusion, electrolyte transport, and high reaction kinetics across catalytic and electrochemical systems.
Ideal for hydrogen evolution (HER), oxygen reduction (ORR), water purification, and battery electrode fabrication, this iron foam offers a balance between electrical conductivity, chemical reactivity, and affordability — making it suitable for both laboratory research and pilot-scale production environments.
A thin oxide layer may form on the surface, which can be easily removed with diluted hydrochloric acid prior to use.
Excellent Porosity (60–98%)
Highly open structure ensures superior fluid and gas diffusion for enhanced catalytic performance.
High Mechanical Strength
Supports tensile loads up to 50 MPa and compressive strength exceeding 250 kPa, maintaining durability under operation.
Electrochemically Active Surface
Promotes efficient charge transfer for electrocatalytic reactions such as HER and OER.
Scalable and Customisable
Standard 300 × 200 × 3 mm format; alternative sizes, densities, and pore structures available upon request.
Cost-Effective Research Material
Provides a low-cost, conductive support for academic, industrial, and pilot-scale projects.
| Parameter | Value |
|---|---|
| Product Name | Porous Iron Foam |
| Material | Iron |
| Size | 300 × 200 mm (customisable) |
| Thickness | 3 mm |
| Pore Size | 0.1 – 10 mm |
| Density | >0.1 g/cm³ |
| Porosity | 60 – 98% |
| Tensile Strength | 8 – 50 MPa |
| Compressive Strength | ≥250 kPa |
| Mechanical Strength | 2 – 7 MPa |
| Pack Size | 1 piece |
Hydrogen evolution (HER) and oxygen evolution (OER) catalysis
Water splitting and electrolysis systems
Wastewater purification and chemical absorption
Battery and supercapacitor electrode substrates
Catalytic reaction engineering and energy conversion research
Q1: Does the iron foam come pre-cleaned for electrochemical use?
The foam may exhibit minor oxidation during storage; this can be removed with diluted HCl to restore metallic luster.
Q2: Can this foam serve as a current collector in batteries?
Yes. Its conductivity and surface structure make it ideal as an anode substrate or current collector in electrochemical systems.
Q3: What is the typical lifetime under catalytic operation?
When properly maintained, the foam maintains structural and catalytic stability through extended test cycles.
Q4: Is custom pore size fabrication available?
Yes. Cell Lab provides tailored pore sizes, densities, and geometries to meet experimental requirements.
Q5: How should the foam be stored?
Keep in a dry environment to minimise oxidation. For long-term storage, vacuum-sealing is recommended.
You may return most new, unopened items within 30 days of delivery for a full refund. We'll also pay the return shipping costs if the return is a result of our error (you received an incorrect or defective item, etc.).
You should expect to receive your refund within four weeks of giving your package to the return shipper, however, in many cases you will receive a refund more quickly. This time period includes the transit time for us to receive your return from the shipper (5 to 10 business days), the time it takes us to process your return once we receive it (3 to 5 business days), and the time it takes your bank to process our refund request (5 to 10 business days).
If you need to return an item, simply login to your account, view the order using the "Complete Orders" link under the My Account menu and click the Return Item(s) button. We'll notify you via e-mail of your refund once we've received and processed the returned item.
We can ship to virtually any address in the world. Note that there are restrictions on some products, and some products cannot be shipped to international destinations.
When you place an order, we will estimate shipping and delivery dates for you based on the availability of your items and the shipping options you choose. Depending on the shipping provider you choose, shipping date estimates may appear on the shipping quotes page.
Please also note that the shipping rates for many items we sell are weight-based. The weight of any such item can be found on its detail page. To reflect the policies of the shipping companies we use, all weights will be rounded up to the next full pound.
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