Cell Lab Porous Carbon Foam [300 × 200 × 0.5 mm, for Catalysis & Energy Applications] – High-Conductivity Carbon Substrate

Cell Lab Porous Carbon Foam [300 × 200 × 0.5 mm, for Catalysis & Energy Applications] – High-Conductivity Carbon Substrate for Electrochemical Research

Lightweight, high-porosity conductive foam for catalysis, battery and thermal management applications

The Cell Lab Porous Carbon Foam is a lightweight, electrically conductive, and highly porous carbon substrate designed for advanced energy, catalysis, and thermal management research. Featuring excellent gas and fluid permeability, low electrical resistivity, and outstanding thermal stability, this foam is ideal for battery electrodes, supercapacitors, catalytic supports, and heat-dissipating components.

Its micro-porous 3D network ensures large active surface area and efficient mass transport, enabling enhanced reaction kinetics and uniform current distribution in electrochemical devices. The foam is also widely used in water purification, chemical absorption, and reactor engineering. Custom thicknesses and dimensions are available to meet specific research requirements.

Key Features

Ultra-High Porosity (95–98%)
Fine 100 PPI ± 5 PPI structure ensures high surface area, fluid permeability, and uniform current distribution.

Excellent Electrical Conductivity
Low resistivity (10⁻² – 10⁻⁵ Ω·m) supports efficient charge transport for electrode and catalysis applications.

Outstanding Thermal Compatibility
Maintains performance up to 600 °C in air and 3000 °C in inert gas environments.

Lightweight yet Mechanically Robust
Tensile strength 2–5 MPa and compressive strength 8–12 MPa ensure durability under thermal and mechanical cycling.

Customisable Dimensions
Standard size 300 × 200 × 0.5 mm; alternative dimensions and thicknesses available upon request.

Technical Specifications

Applications & Industries

• Lithium-ion and sodium-ion battery electrodes

• Supercapacitor current collectors

• Catalytic and photocatalytic support structures

• Water purification and chemical absorption systems

• Thermal insulation and heat management components

FAQ

Q1: Can the foam be machined or cut to fit smaller setups?
Yes. It can be trimmed or machined using standard cutting tools for precise integration into test systems.

Q2: Is the foam chemically stable in acidic or basic environments?
Yes. It demonstrates excellent chemical stability, but prolonged exposure to strong oxidisers should be avoided.

Q3: Can this foam be used as a battery current collector?
Yes. Its high conductivity and thermal stability make it suitable as an electrode substrate or current collector.

Q4: What is the typical lifespan in electrochemical use?
Under normal laboratory cycling, it maintains structural and conductive integrity for hundreds of cycles.

Q5: Are custom shapes or multi-layer assemblies available?
Yes. Cell Lab offers tailored dimensions, multi-layer laminations, and composite configurations upon request.